High Pressure Laminates (HPL) is made up of six to eight layers of resin-impregnated craft paper, decorative paper and a clear overlay. In Malaysia, people call it as” Formica”. It is considered to be one of the most durable decorative surface materials. Due to its durability, HPL are a common choice for horizontal surfaces including flooring, countertops and desktops. The high end brand – FENIX materials are highly resistant to scratches, abrasion, dry heat, acid-based solvents and household reagents. Thermal healing of superficial micro-scratches is also possible.
Malaysia PVC FACED PLYWOOD manufacturer factory
PVC laminates are thin layers of material bonded together to form a durable sheet to be applied to surfaces. They are used for furniture elements, kitchen cabinet/wardrobe doors, wall & etc. Their scratching resistance level is lower than HPL & MFC.
There still have lots of pattern not here! Contact us to explore now!
Colors might be different with the exact colors due to vary computer screen resolution. Image just a portion of the board, if you prefer to have a look on the whole pattern of the board please contact us.
Malaysia Melamine Plywood manufacturer factory
Size : 1220 x 2440mm
Thickness : Stock 3mm, 15mm, 18mm ; Other thicknesses made to order
Single Side and Double Side
Surface : Texture, Stiple, Matt, Woodgrain, Truewood, Veneer Line, Stone, Fabric
Malaysia Melamine Face Chipboard manufacturer factory
Size : 1220 x 2440mm , 1830 x 2440mm
Thickness : 9mm, 12mm, 15mm, 16mm, 18mm, 25mm
Glue : E2, E2, CARB P2
Surface : Texture, Matt, Stiple, Woodgrain, Veneer Line, True Wood, Stone, Fabric.
Design & Colours :
Top 100 Trendy Design & Colours for you to choose from for your needs of Melamine Face Chipboard.
Malaysian Melamine Urea Formaldehyde (“MUF”) Particle Board Manufacturers supplier
Melamine Urea Formaldehyde (“MUF”)
Description:
High moisture resistant particleboard conforming to the V313 standard. The product is stable under interior high humidity condition and is perfect for table top, kitchen cabinet and high humidity furniture applications. MUF is available in a standard range of panel sizes in thicknesses 16mm, 18mm and 25mm.
MUF PARTICLEBOARD PROPERTIES – (BS EN 312-2003)
| Thickness | Over 9-13mm | Over 13-20mm | Over 20-25mm | Over 25-32mm | Over 32-36mm |
|---|---|---|---|---|---|
| Bending Strength (N/mm2) – Min | 15.0 | 14.0 | 12.0 | 11.0 | 9.0 |
| Internal Bond (N/mm2) – Min | 0.45 | 0.45 | 0.40 | 0.35 | 0.30 |
| Internal Bond After Cyclic Test (v313) * – Min | 0.15 | 0.13 | 0.12 | 0.10 | 0.09 |
| Swelling 24 Hour Immersion (%) – Max | 14% | 14% | 13% | 13% | 12% |
| Swelling After Cyclic Test * – Max | 14% | 13% | 12% | 12% | 11% |
| Formaldehyde EmissionE1E2 | – x≤8mg HCHO/100g oven-dry board (EN120:1992 standard)- >x≤30mg HCHO/100g oven-dry board (EN120:1992 standard) |
* 1) Average Property Value attained for density at 650-680kg per m3 < 25mm
2) Average Property Value attained for density at 640kg per m3 ≥ 25mm
* JIS Mark Certification only applicable for F★★★★ and F★★★ Particleboards
*After wet cyclic test (v313)
Malaysian CARB PHASE 2 Particle Board MFC Manufacturers supplier
Description:
Conforms to California Air Resources Board (“CARB”) requirements. Available in a standard range of panel sizes in thicknesses ranging from 9mm to 36mm.Specification:
CARB STANDARD ON FORMALDEHYDE EMMISSION
| Thickness | 9-36mm |
|---|---|
| CARB PHASE 2 | Maximum Limit: 0.09ppm |
* 1) Average Property Value attained for density at 650-680kg per m3 < 25mm
2) Average Property Value attained for density at 640kg per m3 ≥ 25mm
* JIS Mark Certification only applicable for F★★★★ and F★★★ Particleboards
Malaysian Particle Board MFC Technical Specification Manufacturers supplier
The standard particleboard panel sizes are 6’x8′ and 4’x8′ with common thickness of 9mm, 12mm, 15mm, 16mm, 18mm and 25mm.
Our cutting-edge new particleboard production lines allow great flexibility in accomodating request for other thickness. Enquiries on special requirements are welcome.
| SPECIFICATION FOR SUBTRATES – FOR INTERIOR FITMENTS (INCLUDING FURNITURE) FOR USE IN DRY CONDITIONS (TYPE P2) | |||||
| Properties | Standard Board (UF) | ||||
| Board Thickness (Units) | 9mm < x 13mm | 13mm < x 20mm | 20mm < x 25mm | 25mm < x 32mm | 32mm < x 40mm |
| Bending Strength (N/mm2) | 13 | 13 | 11.50 | 10 | 8.50 |
| Modulus of Elasticity (N/mm2) | 1,800 | 1,600 | 1,500 | 1,350 | 1,200 |
| Internal Bond (N/mm2) | 0.40 | 0.35 | 0.30 | 0.25 | 0.20 |
| Edge Screw Holding N | 360 | 360 | 250 | N/A | N/A |
| Thickness Swelling – 1 hour immersion (%) | Max 8% | Max 8% | Max 8% | Max 8% | Max 8% |
| EN 312 : 2003 Table 1 – General Requirements | |||||
| Formaldehyde Emmission E1 E2 – CARB EMISSION PHASE 1 | x ≤ 8mg HCHO/100g oven – dry board (EN120 : 1997 Standard) 8 < x ≤ 30mg HCHO/100g oven – dry board (EN120 : 1997 Standard 0.18ppm) | ||||
| Board Dimension Thickness | 1,830mm x 2,440mm (Tolerance +/- 5mm) 1,220mm x 2,440mm (Tolerance +/- 5mm) | ||||
| Grading Allowance | 9mm, 12mm, 15mm, 16mm, 18mm, 25mm, 32mm & 36mm (Tolerance +/- 0.3mm) Optional Thicknesses upon request 3% admissible |
| SPECIFICATION FOR SUBTRATES – NON LOAD BOARDS FOR USE IN HUMID CONDITIONS (TYPE P3) | |||||
| Properties | Standard Board (UF) | ||||
| Board Thickness (Units) | 9mm < x 13mm | 13mm < x 20mm | 20mm < x 25mm | 25mm < x 32mm | 32mm < x 40mm |
| Bending Strength (N/mm2) | 15 | 14 | 12 | 11 | 9 |
| Modulus of Elasticity (N/mm2) | 2,050 | 1,950 | 1,850 | 1,700 | 1,700 |
| Internal Bond (N/mm2) | 0.45 | 0.45 | 0.40 | 0.35 | 0.30 |
| Tensile Strength after Cyclic Test (N/mm2) | 0.15 | 0.13 | 0.12 | 0.10 | 0.09 |
| Edges Screw Holding N | N/A | N/A | N/A | N/A | N/A |
| Thickness Swelling – 1 hour immersion (%) – 24 hour immersion (%) | Max 8% Max 14% | Max 8% Max 14% | Max 8% Max 13% | Max 8% Max 13% | Max 8% Max 12% |
| * After cyclic test (%) * After wet cyclic test (v313) | Max 14% | Max 13% | Max 12% | Max 12% | Max 11% |
| EN 312 : 2003 Table 1 – General Requirements | |||||
| Formaldehyde Emmission E1 E2 – CARB EMISSION PHASE 1 | x ≤ 8mg HCHO/100g oven – dry board (EN120 : 1997 Standard) 8 < x ≤ 30mg HCHO/100g oven – dry board (EN120 : 1997 Standard) | ||||
| Board Dimension Thickness | 1,830mm x 2,440mm (Tolerance +/- 5mm)1,220mm x 2,440mm (Tolerance +/- 5mm) | ||||
| Grading Allowance | 16mm, 18mm and 25mm (Tolerance +/- 0.3mm)Optional Thicknesses upon request3% admissible |
- Average Property Value attained for density at 650-680 kg/m3 (+/- 20kg/m3)
| SPECIFICATION FOR SUBTRATES JIS A 5908 : 2003 – TYPE U | ||
| Properties | STANDARD BOARD F☆☆☆ and F☆☆☆☆ | |
| Board Thickness (Units) | Type 13 | Type 18 |
| Bending Strength (N/mm2) | 13.0 | 18.0 |
| Bending Strength (N/mm2) Internal Bond (N/mm2)Face Screw Holding NMoisture Content (%)Density (kg/m3) | 2,500 0.20 400N -13% 400-900 +- 20kg/m3 | |
| Formaldehyde Emission F☆☆☆☆ F☆☆☆ | Mean 0.3mg/L or underMax 0.4mg/L or under Mean 0.5mg/L or under Max 0.7mg/L or under | |
| Board Thickness Thickness Grading Allowance | 1,830mm x 2,440mm (Tolerance +/- 3mm)1,220mm x 2,440mm (Tolerance +/- 3mm) 9mm, 12mm, 15mm, 18mm, 25mm(Tolerance +/- 3mm) Optional thickness upon request 3% admissible |
* JIS MARK CERTIFICATION ONLY APPLICABLE FOR F☆☆☆/F☆☆☆☆ PARTICLEBOARDS
* 1ST PARTICLEBOARDS MANUFACTURED IN MALAYSIA
Malaysian Particle Board Manufacturing Process
* Grading and quality checks are enforced at every stage of the manufacturing process. Random samples are tested for compliance with established standards in our well equipped factory laboratory.
- RAW MATERIAL
The fibre materials are RubberWood logs, branches and wood residue. Rubberwood is a light-coloured, medium density, homogeneous material suitable for producing high quality particleboard. - CHIPPING & FLAKING
The rubberwood materials are chipped before being reduced to fine flakes of the desired thickness and length. This contributes to the optimum strength and smooth finish on the surfaces of the boards. - DRYING & SCREENING
The wet flakes are dried in a hot gas dryer to the required moisture level. The dried flakes are then screened to separate fine and core particles and stored in the surface and core silo. - GLUE-MIXING & BLENDING
The surface and core particles are separately mixed with glue, wax emulsion and other additives metered accurately to achieve quality of high standard. - MAT FORMING
The resinated particles are spread by air and mechanical forming, incorporated by Computerised Programmable Control System, ensuring consistent mat density and uniform weight distribution. - HOT PRESSING
The Hot Press which operates automatically on Programmable Logic Control compresses the mat under high pressure and controlled temperature to form boards to precise thickness. - COOLING
The finished boards coming out from the Hot Press is weighed automatically to make sure that the determined density is obtained and are then placed on the Star Cooler to allow glue setting. - SANDING
The raw boards are stored for final curing to stabilise the board properties. These boards will later be calibrated to accurate thickness, sanded to fine surface finishes and graded. - SIZING
The master panel boards are checked for bonding conformance and thickness tolerance before side trimmed and cut to accurate dimension. The panels are stacked for intermediate storage. - LAMINATING
The graded plain boards may be laminated with melamine impregnated decorative paper by Short Cycle Press process or natural veneer. The boards are regraded and packed for final shipping.
Melamine Faced Chipboard (“MFC”) Malaysia manufacturer factory
Description:
Decorative finished wood panel made from high quality grade particleboard. The range includes melamine paper in Solid Colours, Patterns and Woodgrains. MFC is suitable for wide range of furniture and wall paneling applications.
Specification:
SPECIFICATION FOR SUBSTRATES – FOR INTERIOR FITMENTS (INCLUDING FURNITURE) FOR USE IN DRY CONDITIONS (TYPE P2)
| Properties | Standard Board (UF) | ||||
|---|---|---|---|---|---|
| Board Thickness (Units) | 9mm< X 13mm | 13mm< X 20mm | 20mm< X 25mm | 25mm< X 32mm | 32mm< X 40mm |
| Bending Strength (N/mm2) | 13.0 | 13.0 | 11.5 | 10.0 | 8.5 |
| Modulus of Elasticity (N/mm2) | 1,800 | 1,600 | 1,500 | 1,350 | 1,200 |
| Internal Bond (N/mm2) | 0.40 | 0.35 | 0.30 | 0.25 | 0.20 |
| Edges Screw Holding N | 360 | 360 | 360 | N/A | N/A |
| Thickness Swelling – 1 hour immersion (%) | Max 8% | Max 8% | Max 8% | Max 8% | Max 8% |
| EN 312:2003 Table 1 – General Requirements | |||||
| Formaldehyde EmissionE1E2 CARB EMMISSION PHASE 2 | – x≤8mg HCHO/100g oven-dry board (EN120:1997 standard)– 8<x≤30mg HCHO/100g oven-dry board (EN120:1997 standard) – 0.09ppm | ||||
| Board Dimensions Thickness Grading Allowance | – 1,830mm x 2,440mm (Tolerance +/- 5mm) 1,220mm x 2,440mm (Tolerance +/-5mm) – 9mm, 12mm, 15mm, 16mm, 18mm, 25mm, 32mm, & 36mm (Tolerance +/- 0.3mm) Optional thickness upon request – 3% admissible |
SPECIFICATION FOR SUBSTRATES – NON LOAD BEARING BOARDS FOR USE IN HUMID CONDITIONS (TYPE P3)
| Properties | Standard Board (MUF) | ||||
|---|---|---|---|---|---|
| Board Thickness (Units) | 9mm< X 13mm | 13mm< X 20mm | 20mm< X 25mm | 25mm< X 32mm | 32mm< X 40mm |
| Bending Strength (N/mm2) | 15 | 14 | 12 | 11 | 9 |
| Modulus of Elasticity (N/mm2) | 2,050 | 1,950 | 1,850 | 1,700 | 1,700 |
| Internal Bond (N/mm2) | 0.45 | 0.45 | 0.40 | 0.35 | 0.30 |
| Tensile Strength after Cyclic Test (N/mm2) | 0.15 | 0.13 | 0.12 | 0.10 | 0.09 |
| Edges Screw Holding N | N/A | N/A | N/A | N/A | N/A |
| Thickness Swelling – 1 hour immersion (%) – 24 hour immersion (%) * After cyclic test (%) * After wet cyclic test (V313) | Max 8% Max 14% Max 14% | Max 8% Max 14% Max 13% | Max 8% Max 13% Max 12% | Max 8% Max 13% Max 12% | Max 8% Max 12% Max 11% |
| EN 312:2003 Table 1 – General Requirements | |||||
| Formaldehyde EmissionE1E2 | – x≤8mg HCHO/100g oven-dry board (EN120:1997 standard)– 8<x≤30mg HCHO/100g oven-dry board (EN120:1997 standard) | ||||
| Board Dimensions Thickness Grading Allowance | – 1,830mm x 2,440mm (Tolerance +/- 5mm) 1,220mm x 2,440mm (Tolerance +/-5mm) – 16mm, 18mm & 25mm (Tolerance +/- 0.3mm) Optional thickness upon request – 3% admissible |
SPECIFICATION FOR SUBTRATES JIS A 5908 : 2015 – TYPE U
| Properties | Standard Board | |
|---|---|---|
| Classification (Units) | Type 13 | Type 18 |
| Bending Strength (N/mm2) | 13.0 min | 18.0 min |
| Modulus of Elasticity (N/mm2) | 2,500 min | 3,000 min |
| Internal Bond (N/mm2) | 0.2 min | 0.3 min |
| Face Screw Holding N | 400 N/min | 500 N/min |
| Moisture Content (%) | 5 – 13% | |
| Density (kg/m3) | 650 – 680kg/m3 (+/- 20kg/m3) | |
| Formaldehyde EmissionF★★★★F★★★ | – Mean 0.3mg/L or under– Max 0.4mg/L or under | |
| Board Dimensions Thickness Grading Allowance | – 1,830mm x 2,440mm (Tolerance +/- 3mm) 1,220mm x 2,440mm (Tolerance +/-3mm) – 9mm, 12mm, 15mm, 18mm, 25mm (Tolerance +/- 0.3mm) for polished particle board (Tolerance +/- 0.5mm) for decorative particle boards under 18mm (Tolerance +/- 0.6mm) for decorative particle boards 18mm or over – 3% admissible |
* 1) Average Property Value attained for density at 650-680kg per m3 < 25mm
2) Average Property Value attained for density at 640kg per m3 ≥ 25mm
* JIS Mark Certification only applicable for F★★★★ and F★★★ Particleboards
MALAYSIAN ULTRALIGHT MDF FACTORY MANUFACTURER
ULTRALIGHT MDF
Ultralight MDF has the smooth surface and stability of standard MDF. It can be painted to achieve high quality surface finishes and provides a uniform substrate for overlaying. Benefits include easier handling, reduced tool wear and use in applications where weight is an issue. The ranges are from Medite and Spanolux.
ULTRALIGHT MDF DIMENSIONS
| ULTRALIGHT MDF SHEETING | ||
| THICKNESS | 2440 X 1220MM | 3050 X 1220MM |
| 12mm | x | x |
| 15mm | x | x |
| 18mm | x | x |
| 25mm | x | x |
| 38mm | x | x |
Specification datasheets available on request